3D printing tagged posts

Using moon dirt with 3D printing to build future lunar colonies

Novel additive manufacturing systems may help future space explorers better survive extreme environments.
Novel additive manufacturing systems may help future space explorers better survive extreme environments.Photo: Getty Images

Simulated lunar dirt can be turned into extremely durable structures, potentially paving the way to more sustainable and cost-effective space missions, a new study suggests. Using a special laser 3D printing method, researchers melted fake lunar soil—a synthetic version of the fine dusty material on the moon surface, called regolith simulant—into layers and fused it with a base surface to manufacture small, heat-resistant objects.

If utilized on the lunar surface, the material may help build sturdy, nontoxic habitats and tools for future astronauts, capabilities that would be vital to the NASA Artemis missions that aim to establish a long-term human presen...

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New AI system fixes 3D printing defects in real time

AI saves 3D prints in real time
LLMs in continuous improvement cycle. LLM-based supervisor agents can be employed at each step of the continuous improvement cycle. The cycle involves evaluating print quality, identifying failure modes, gathering relevant information, and planning and solving the issues by adjusting the print parameters, ensuring high-quality defect-free parts. Credit: Additive Manufacturing (2025). DOI: 10.1016/j.addma.2025.105027

Additive manufacturing has revolutionized manufacturing by enabling customized, cost-effective products with minimal waste. However, with the majority of 3D printers operating on open-loop systems, they are notoriously prone to failure...

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3D printing researchers develop fast-curing, environmentally-friendly concrete substitute

3D printing researchers develop fast-curing, environmentally friendly concrete substitute
3D printed polymer-based concrete structures. Credit: Advanced Composites and Hybrid Materials (2025). DOI: 10.1007/s42114-025-01456-1

Researchers at Oregon State University have developed a quick-setting, environmentally friendly alternative to concrete they hope can one day be used to rapidly 3D print homes and infrastructure.

Also known as additive manufacturing, 3D printing is already being used to help solve construction challenges such as the global housing crisis that’s emerged as Earth’s population approaches 8.5 billion.

But cement, the binding agent in concrete, accounts for about 8% of the planet’s carbon dioxide emissions, and concrete’s curing time—which can be multiple days—and required structural supports can inhibit progress on construction projects.

How ...

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Machine Learning and 3D printing Yield Steel-strong, Foam-light Materials

Researchers at the University of Toronto’s Faculty of Applied Science & Engineering have used machine learning to design nano-architected materials that have the strength of carbon steel but the lightness of Styrofoam.

In a new paper published in Advanced Materials, a team led by Professor Tobin Filleter describes how they made nanomaterials with properties that offer a conflicting combination of exceptional strength, light weight and customizability. The approach could benefit a wide range of industries, from automotive to aerospace.

“Nano-architected materials combine high performance shapes, like making a bridge out of triangles, at nanoscale sizes, which takes advantage of the ‘smaller is stronger’ effect, to achieve some of the highest strength-to-weight and stiffness-to-we...

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