3D printing tagged posts

Your Next Wooden Chair could Arrive Flat, then Dry into a 3D Shape

A piece of wood twisted into a helix, placed in front of a ruler that indicates it's about 8cm long
Wood ink printed as a flat rectangle is programmed to form a complex shape after drying and solidifying. (Ruler is marked in centimeters.)
Image credit: Doron Kam

Wooden objects are usually made by sawing, carving, bending or pressing. That’s so old school! Today, scientists will describe how flat wooden shapes extruded by a 3D printer can be programmed to self-morph into complex 3D shapes. In the future, this technique could be used to make furniture or other wooden products that could be shipped flat to a destination and then dried to form the desired final shape.

The researchers will present their results at the fall meeting of the American Chemical Society (ACS).

In nature, plants and some animals can alter their own shapes or textures...

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Using Artificial Intelligence to Control Digital Manufacturing

a 3-d printer extrudes shapes
Caption: MIT researchers have trained a machine-learning model to monitor and adjust the 3D printing process in real-time.
Credits:Image: Courtesy of the researchers

Researchers train a machine-learning model to monitor and adjust the 3D printing process to correct errors in real-time. A new computer vision system watches the 3D printing process and adjusts velocity and printing path to avoid errors. Training the system in simulation, researchers avoid the costly trial-and-error associated with setting 3D printing parameters for new materials.

Scientists and engineers are constantly developing new materials with unique properties that can be used for 3D printing, but figuring out howto print with these materials can be a complex, costly conundrum.

Often, an expert operator must us...

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Direct Sound Printing is a potential Game-changer in 3D printing

Image originally appeared in Nature Communications

The new platform technology uses ultrasound waves to create complex and precise objects. Most 3D printing methods currently in use rely either on photo (light)- or thermo (heat)-activated reactions to achieve precise manipulation of polymers. The development of a new platform technology called direct sound printing (DSP), which uses soundwaves to produce new objects, may offer a third option.

The process is described in a paper published in Nature Communications. It shows how focused ultrasound waves can be used to create sonochemical reactions in minuscule cavitation regions — essentially tiny bubbles...

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Tiny ‘Skyscrapers’ help Bacteria Convert Sunlight into Electricity

Researchers have made tiny ‘skyscrapers’ for communities of bacteria, helping them to generate electricity from just sunlight and water.

The researchers, from the University of Cambridge, used 3D printing to create grids of high-rise ‘nano-housing’ where sun-loving bacteria can grow quickly. The researchers were then able to extract the bacteria’s waste electrons, left over from photosynthesis, which could be used to power small electronics.

Other research teams have extracted energy from photosynthetic bacteria, but the Cambridge researchers have found that providing them with the right kind of home increases the amount of energy they can extract by over an order of magnitude...

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