3D printing tagged posts

3D Printing the Next Generation of Batteries

Lattice architecture can provide channels for effective transportation of electrolyte inside the volume of material, while for the cube electrode, most of the material will not be exposed to the electrolyte. The cross-section view shows the silver mesh enabling the charge (Li+ ions) transportation to the current collector and how most of the printed material has been utilized. Credit: Rahul Panat, Carnegie Mellon University College of Engineering

Lattice architecture can provide channels for effective transportation of electrolyte inside the volume of material, while for the cube electrode, most of the material will not be exposed to the electrolyte. The cross-section view shows the silver mesh enabling the charge (Li+ ions) transportation to the current collector and how most of the printed material has been utilized.
Credit: Rahul Panat, Carnegie Mellon University College of Engineering

Additive manufacturing, otherwise known as 3D printing, can be used to manufacture porous electrodes for lithium-ion batteries – but because of the nature of the manufacturing process, the design of these 3D printed electrodes is limited to just a few possible architectures...

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Game-Changing finding pushes 3D-printing to the molecular limit

Cube of advanced material featuring photochromic molecules. Credit: Victor Sans Sangorrin

Cube of advanced material featuring photochromic molecules. Credit: Victor Sans Sangorrin

New research proves that advanced materials containing molecules that switch states in response to environmental stimuli such as light can be fabricated using 3D printing. The study findings have the potential to vastly increase the functional capabilities of 3D-printed devices for industries such as electronics, healthcare and quantum computing.

“This bottom-up approach to device fabrication will push the boundaries of additive manufacturing like never before. Using a unique integrated design approach, we have demonstrated functional synergy between photochromic molecules and polymers in a fully 3D-printed device...

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1.2m, 5.2kg turbine blade fabricated entirely with cellulose and chitosan, the most ubiquitous biopolymers on earth and produced in large amounts in almost every ecosystem. Both ingredients are obtained from by-products of the industry, resulting in production with negative ecological footprint.

1.2m, 5.2kg turbine blade fabricated entirely with cellulose and chitosan, the most ubiquitous biopolymers on earth and produced in large amounts in almost every ecosystem. Both ingredients are obtained from by-products of the industry, resulting in production with negative ecological footprint.

Researchers have recently demonstrated the use of cellulose to sustainably manufacture/fabricate large 3D objects. Their approach diverges from the common association of cellulose with green plants and is inspired by the wall of the fungus-like oomycetes, which is reproduced introducing small amounts of chitin between cellulose fibers. The resulting fungal-like adhesive material(s) (FLAM) are strong, lightweight and inexpensive, and can be molded or processed using woodworking techniques.

Cellulose...

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Suiker’s Equations prevent 3D-printed Walls from Collapsing or Falling over

These are rectangular shapes printed at the TU Eindhoven 3-D-concrete printer. Suiker elaborated his equations for rectangular layouts like these. Credit: Rob Wolfs/Eindhoven University of Technology

These are rectangular shapes printed at the TU Eindhoven 3-D-concrete printer. Suiker elaborated his equations for rectangular layouts like these. Credit: Rob Wolfs/Eindhoven University of Technology

3D-printed materials commonly are soft and flexible during printing, leaving printed walls susceptible to collapse or falling over. Akke Suiker, professor in Applied Mechanics at Eindhoven University of Technology, had a Eureka moment and saw the solution to this structural problem. He developed a model with which engineers can now easily determine the dimensions and printing speeds for which printed wall structures remain stable. His formulae are so elementary that they can become commonplace in the fast growing field of 3D printing.

Conventional concrete deposited in formwork typically is al...

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