
This series of images shows the transformation of a 4D-printed hydrogel composite structure after its submersion in water. Credit: Wyss Institute at Harvard University
Materials science, mathematics combine to enable the printing of shapeshifting architectures that mimic the natural movements of plants. Inspired by natural structures like plants, which respond and change their form according to environmental stimuli, the team has unveiled 4D-printed hydrogel composite structures that change shape upon immersion in water.
Mimicking shape changes by plant organs eg tendrils, leaves, and flowers in response to environmental stimuli like humidity and/or temperature, the 4D-printed hydrogel composites developed by Lewis and her team are programmed to contain precise, localized swelling behaviors. Importantly, the hydrogel composites contain cellulose fibrils derived from wood and similar to microstructures that enable shape changes in plants.
By aligning cellulose fibrils during printing, the hydrogel composite ink is encoded with anisotropic swelling and stiffness, which can be patterned to produce intricate shape changes. The anisotropic nature of the cellulose fibrils gives rise to varied directional properties that can be predicted and controlled. Just like wood, which can be split easier along the grain rather than across it. Likewise, when immersed in water, the hydrogel-cellulose fibril ink undergoes differential swelling behavior along and orthogonal to the printing path. Combined with a proprietary mathematical model developed by the team that predicts how a 4D object must be printed to achieve prescribed transformable shapes, the new method opens up many new and exciting potential applications for 4D printing technology including smart textiles, soft electronics, biomedical devices, and tissue engineering.
“What’s more, we can interchange different materials to tune for properties such as conductivity or biocompatibility,” said Gladman. The composite ink that the team uses flows like liquid through the printhead, yet rapidly solidifies once printed. A variety of hydrogel materials can be used interchangeably resulting in different stimuli-responsive behavior, while the cellulose fibrils can be replaced with other anisotropic fillers of choice, including conductive fillers.
“Our mathematical model prescribes the printing pathways required to achieve the desired shape-transforming response,” said Matsumoto. “We can control the curvature both discretely and continuously using our entirely tunable and programmable method.” The math modeling solves the “inverse problem,” which is the challenge of being able to predict what the printing toolpath must be in order to encode swelling behaviors toward achieving a specific desired target shape.
“By solving the inverse problem, we are now able to reverse-engineer the problem and determine how to vary local inhomogeneity, i.e. the spacing between the printed ink filaments, and the anisotropy, i.e. the direction of these filaments, to control the spatiotemporal response of these shapeshifting sheets, ” said Mahadevan,
“What’s remarkable about this 4D printing advance made by Jennifer and her team is that it enables the design of almost any arbitrary, transformable shape from a wide range of available materials with different properties and potential applications, truly establishing a new platform for printing self-assembling, dynamic microscale structures that could be applied to a broad range of industrial and medical applications,” said Wyss Institute Founding Director Donald Ingber, M.D., Ph.D., who is also the Judah Folkman Professor of Vascular Biology at Harvard Medical School and the Vascular Biology Program at Boston Children’s Hospital and Professor of Bioengineering at Harvard SEAS. http://wyss.harvard.edu/viewpressrelease/239/novel-4d-printing-method-blossoms-from-botanical-inspiration
4D Printing: Shapeshifting Architectures from Wyss Institute on Vimeo.




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